New Falcon Automated Cone Laying Machine released for local network

17/06/2025 | DOMINIC BROWNE

New Falcon Automated Cone Laying Machine released for local network

Highway Care has unveiled a second, smaller, more agile Falcon Automated Cone Laying Machine (ACLM) model following feedback from local authorities.

The award-winning Falcon ACLM was first launched by Highway Care in 2022 for the strategic road network, following National Highways approval.

Now with local authorities having requested a more compact system for use on local and rural roads, Highway Care has added the smaller Falcon 75 ACLM to its range.

Ben Duncker, commercial director at Highway Care explains: 'Millions of cones are in use across the UK road network, but the manual process of deploying and removing them involves inherent risks for highways operatives.

'The Falcon 100 ACLM was developed for use across National Highways’ strategic road network (SRN) to work with the commonly used 1m cone. It has since become clear there is an appetite for a smaller machine designed to work with the 750mm cones more commonly used across the major road network of local authority managed A roads and non-SRN roads.

'With the Falcon 75 ACLM, we are adding a solution to our range that can be deployed more flexibly, on narrower roads that are less straight or come with height restrictions and require a smaller vehicle to suit the needs of the operation. This gives local authorities the automated equipment they need to deliver safer cone laying activities for both road workers and road users.'

Allowing cone laying operations to be controlled from inside the cab, the Falcon 75 ACLM enables cones to be placed and picked up across the back of the vehicle, to the left or right, with preset modes for working in medium and narrow lanes.

The smaller Falcon 75 ACLM is suitable for use with 750mm, 5kg cones, and is designed to be mounted on the back of a truck bed or inside a curtain side body.

The equipment is available in three capacity arrangements ranging from 240 to 480 cones in each machine and runs on a 48 VDC / 180 Ah on-board battery, which enables up to 600 cone cycles on a single charge.

While there have been technical questions around the economies of scale in the business case over the original Falcon 100 ACLM, the innovation heralded a new era of boots-off-the-ground works.

It was initially picked up by Balfour Beatty and Connect Plus Services as part of their delivery of the M25 improvement programme.

Highways InProfile

latest magazine issue
Highways jobs

Chartered Civil Engineer – Highways Specialist

£65,000 - £80,000 based on experience.
We are looking for a driven and experienced Chartered Civil Engineer with a strong background in highways engineering to join our team. Bristol based offices. Hybrid (2 days in office) or remote working for the right candidate.
Recruiter: W.D.M. Limited

Professional Services Partnering Manager

Grade 13 £49,178 - £52,937 per annum
Are you passionate about infrastructure, partnership management and making a real impact? Derbyshire
Recruiter: Derbyshire County Council

Highways Technical Assistant

£29,064 - £31,537 per annum
Would you like to be part of one of our friendly, welcoming Highways teams, who are proud to manage all aspects of the highway network? Kirby Misperton, Malton
Recruiter: North Yorkshire Council

Highways Technical Assistant

£29,064 - £31,537 per annum
Would you like to be part of one of our friendly, welcoming Highways teams, who are proud to manage all aspects of the highway network? Boroughbridge, York
Recruiter: North Yorkshire Council

Highways Technical Assistant

£29,064 - £31,537 per annum
Would you like to be part of one of our friendly, welcoming Highways teams, who are proud to manage all aspects of the highway network? Whitby, North Yorkshire
Recruiter: North Yorkshire Council

Highways Technical Assistant

£29,064 - £31,537 per annum
Would you like to be part of one of our friendly, welcoming Highways teams, who are proud to manage all aspects of the highway network? Selby, North Yorkshire
Recruiter: North Yorkshire Council

Highways Technical Assistant

£29,064 - £31,537 per annum
Would you like to be part of one of our friendly, welcoming Highways teams, who are proud to manage all aspects of the highway network? Skipton, North Yorkshire
Recruiter: North Yorkshire Council

Senior Highways Engineer

£52,194 - £55,323 per annum
We’d love you to join us at the London Borough of Hounslow! Hounslow (City/Town), London (Greater) (GB)
Recruiter: Hounslow London Borough Council

Highways Technical Assistant

£29,064 - £31,537 per annum
Would you like to be part of one of our friendly, welcoming Highways teams, who are proud to manage all aspects of the highway network? Thirsk, North Yorkshire
Recruiter: North Yorkshire Council

Roads Strategy Director & National Highways Client Director

circa £100,000
Transport is fundamental to everyday life, connecting people to work, education, leisure and opportunity. Leeds / Birmingham / London
Recruiter: Department for Transport

Bridges Engineer

Grade 8 - Grade 10
The Key purpose of this position within the Highways Network Management Team Wakefield, West Yorkshire
Recruiter: Wakefield Council

Assistant Highways Network Technician - WMF2343e

£26,403 - £26,824
This role will be part of the Network Team in the South Lakeland area based in Kendal. Kendal, Cumbria
Recruiter: Westmorland and Furness Council

Principal Engineer - Adoptions

£46,878 - £50,071
We are seeking an experienced and motivated Principal Highways Engineer to join our Highways Development Management team. Northamptonshire
Recruiter: West Northamptonshire Council

Asset Senior Maintenance Engineer (CDC)

Grade 10, £47,154 – £51,235
Do you have a positive approach to work and enjoy the challenge of a busy role? Doncaster, South Yorkshire
Recruiter: City Of Doncaster Council

Arboricultural Consultant

£36168.0000 - £42551.0000 per annum
Arboricultural ConsultantPermanentFull Time, 37 hours per week£36,168 to £42,551 per annumLocation
Recruiter: Essex County Council

Senior Engineer

Starting Salary from £43,545 based on skills and
Job TitleSenior Engineer (x2 v... Frogmore Complex, Wandsworth, London,
Recruiter: London Borough of Richmond upon Thames and London Borough of Wandsworth

Assistant Traffic Management Technician - WMF2311e

£26,403 - £26,824
This is a predominantly office-based role with some site visits required. Penrith, Cumbria
Recruiter: Westmorland and Furness Council

Senior Lawyer Planning and Highways - WMF2312e

£56,883 - £59,198
To be a success in our Legal Team you will have experience as a Planning and Highways Lawyer Cumbria / Various
Recruiter: Westmorland and Furness Council

Civil Engineering Technician (HDM)

Grade 4 - Grade 6
Do you want to join a team helping to shape the future of Wakefield through Highways Development Management? Wakefield, West Yorkshire
Recruiter: Wakefield Council

Highways Maintenance Operative Apprentice

£28,729.00 per annum (Subject to review)
As part of your apprenticeship, you will be enrolled onto a Lead Traffic Management operative course Staffordshire
Recruiter: Amey
SUBSCRIBE NOW

Latest Video

Subscribe to Highways today to ensure you keep your finger on the pulse of everything happening in the UK road network throughout the year.

SUBSCRIBE NOW